We help improve the competitiveness of your organization through energy performance and technical management of your facilities and processes.

Having a tool that allows the energy and technical management of all kinds of processes (cold, production, packaging…), in a single and advanced system, is a key factor for its competitiveness, which in addition to reducing energy consumption and costs, allows linking energy costs to production to obtain indicators by process, work shift, manufactured product…

The requirements regarding the reduction of GHG emissions make it necessary to have a tool that facilitates their reporting, allowing the automation of the Carbon Footprint calculation.

5% - 15%

Energy savings

< 1.5 years

Payback

2 days

Start-up time

USERS

Our customers say

“cost|TEM has provided us with a complete tool that automates and simplifies energy management, fulfilling the objective of achieving great savings in time and cost by identifying improvement measures, facilitating control through alarm management and helping analysis for the optimization of electrical process and production parameters.”

Bernardo Pérez

Industrial director

"

“A implementação do sistema de gerenciamento de energia cost|TEM para nós significou uma ajuda muito importante na hora de ter o controle em todos os momentos da planta. Nos pontos de consumo mais importantes das nossas instalações, permite-nos ter informação em tempo real sobre consumos e custos para poder gerir com maior eficiência e poder tomar decisões de poupança energética.”

Andrés García

Maintenance manager

"

Food industry success story

Leche Celta (Lactogal group): with production > 400 Ml/year of dairy products in its three plants in Spain.

LECHE CELTA

Leche Celta (Lactogal group): with production > 400 Ml/year of dairy products in its three plants in Spain.
More information

Try cost|TEM

cost|TEM is an innovative energy monitoring, control and management software with advanced features, applicable to any sector, compatible with hardware from multiple manufacturers and offering a comprehensive approach to energy management.

Architecture

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MEASURING EQUIPMENT

Electricity, Water, Gas, etc.

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SENSORS

Humidity, Flow, Temperature, etc.

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FILES

ERPs, SQL, databases, XLS, CSV, etc.

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CONTROL SYSTEMS

Scada, BMS, PLCs, etc.

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PRODUCTION

MES, CSV, SQL, ERP, etc.

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GENERATION

Solar photovoltaic, Cogeneration, etc.

Benefits

A single platform for all your equipment, systems and processes.

Have a tool that facilitates the management and control of equipment, systems and processes under supervision, with advanced functionalities for analysis, reporting, alarm and incident management.

Relevant information at a glance.

Configure all kinds of indicators to facilitate the monitoring of really important information and automate the sending of reports (customizable or standard) based on the user’s needs and their role in the organization.

Identification of anomalies, leaks, hidden consumption, etc., immediately.

Setting up alerts to detect leaks, hidden consumption, anomalies… will allow the recipient of the alarm (email, sms, smartphone) to act immediately to correct and solve any incident.

Reduction of energy consumption and verification of implemented measures.

Accessing detailed information on your cost centers, equipment and systems will allow you to focus on priority areas for analysis and action, having specific reports for monitoring and verifying the correct evolution of the measures implemented.

Support for operation and maintenance services.

Have tools in the cloud for real-time supervision of equipment, systems and processes.

Achieve Sustainability – ESG goals.

Automate and report the calculation of the Carbon Footprint and facilitate the obtaining of international sustainability certifications (ISO 50001, Leed, Bream, GRESB, etc.).

System functionalities

Energy management

Beyond Energy Management

Energy management

Beyond energy management

Variable integration

Consumption

(etc.)

Production

(etc.)

Process

(etc.)

It is possible to combine all the data for the generation of KPIs. This combination can be done in dashboards, reports, alarms, etc.

Integration

SCADA/BMS

Johnson Controls
Siemens
Schneider Electric
Honeywel
Sauter AG
Omron
Rockwell Automation

Johnson Controls
Honeywell
Omron

Siemens
Regin
Beckhoff

Schneider Electric
Sauter
Rockwell Automation

Wireless IoT

Sigfox
MBusWireless logo
Lora logo
Wifi
Zigbee_logo
4G/LTE/3G/2g

Sigfox
Wifi

M-Bus wireless
Zigbee

Lora
Lte/4G/3G/2G

IoT & IT Protocols

MQTT

MQTT

HTTPS

Third-party integrations (Platforms & APIs)

Datadis
OMIE
Stark
REE Logo
eSIOS logo
SIMEL
AEMET logo
OpenWeather ñpgp
AxonTime logo

Datadis
Red Eléctrica de España
AEMET

OMIE
E·SIOS
OpenWeather

Stark
Simel
AxonTime

Standard Integration Capabilities

Databases & Files

IT Integration

Industrial protocols

Building protocols

OPC
BACnet
Files
Web services
Modbus
M-Bus

Databases
Files

API
Web services

OPC
Modbus RTU
Modbus TCP/IP

BACnet
M-Bus

Measuring Instruments

Carlo Gavazzi
Circutor
ABB
Eaton
Elster
Janitza
Socomec
CS Intruments
Siemens
Krohne
Endress Hauser
Itron
Sensus
Zenner
Yokogawa
ISMA Intelligent Solution Managing Automation
IFM
SUTO
Kobold Instruments
Spirax Sarco
Moxa
Advantech
Sedical
Veris Industries
Phoenix Contact
Schneider Electric
Kamstrup

cost|TEM
Eaton
Siemens
Zenner
Kobold
Veris

Accuenergy
Elster Instromet
Krohne
Yokogawa
Spirax Sarco
Phoenix Contact

Carlo Gavazzi
Janitza
Endress+Hauser
ISMA
MOXA

Circutor
Socomec
Itron
IFM
Advantech
Schneider Electric

ABB
CS Instruments
Sensus
SUTO
Sedical
Kamstrup

Caso de éxito Leche Celta

Leche Celta (grupo Lactogal): con producción > 400 Ml/año de productos lácteos en sus tres plantas en España.

Punto de partida

Las  3 plantas de Leche Celta disponen de múltiples equipos / sistemas productivos: termatizadores, UHTs, líneas de envasado, aire comprimido, calderas de vapor, gas, agua, EDAR…, todos ellos con tecnologías diferentes e inconexos entre sí. Precisaban de un sistema de gestión energética que permitiera vincular consumos y costes energéticos con producción a través de su ERP.

LA SOLUCIÓN

Se plantea un proyecto de integración de equipos y sistemas en una única cost|TEM, disponiendo de indicadores de energética por m procesado de cada una de las líneas de producción. Se facilitó la comparación entre las plantas (benchmarking), identificando y trasladando las prácticas más eficientes a cada planta.

cost|TEM ha permitido simplificar el cumplimiento de la normativa ISO 50001 a través del seguimiento, medición, análisis y verificación de los consumos energéticos. En la actualidad han incorporado el módulo de sostenibilidad lo que les permite automatizar el cálculo de su Huella de Carbono.

<10,7%

Consumo de Gas

<11,15%

Consumo electricidad

Leche Celta success story

Leche Celta (Lactogal group): with production > 400 ml/year of dairy products at its three plants in Spain.

Starting point

The 3 Leche Celta plants have multiple equipment / production systems: heaters, UHTs, packaging lines, compressed air, steam boilers, gas, water, WWTP…, all of them with different and unconnected technologies. They needed an energy management system that would link energy consumption and costs with production through their ERP.

THE SOLUTION

A project for the integration of equipment and systems in a single cost|TEM platform is proposed, having energy indicators per processed cubic meter for each of the production lines. Comparison between plants (benchmarking) was made possible, identifying and transferring the most efficient practices to each plant.

cost|TEM has made it possible to simplify compliance with the ISO 50001 standard through monitoring, measurement, analysis and verification of energy consumption. Currently, they have incorporated the sustainability module, which allows them to automate the calculation of their Carbon Footprint.

<10.7%

Gas consumption

<11,15%

Electricity consumption

Módulo Producción

¿Sabe cuánto le cuesta fabricar una referencia?

¿Conoce la eficiencia en cada turno, máquina, línea de producción?

El módulo de producción del sistema cost|TEM permite crear ratios de eficiencia de consumos energéticos y producción, obteniendo indicadores de eficiencia energética por: unidad fabricada,  referencias, líneas de producción, turnos de trabajo y estados OEE. Además, dispone de informes y datos pormenorizados para su seguimiento y análisis, facilitando la toma de decisiones.

cost|TEM alerta en tiempo real sobre las desviaciones de consumos frente a objetivos marcados de producción, facilitando el seguimiento diario o por turno de producción,  paradas de producción, tiempos de parada, desperdicios…

Además cost|TEM dispone de múltiples funcionalidades de análisis y gestión: simulación de líneas base, correlación de dispositivos, índices técnicos, tiempo real, alarmas… que servirán de gran ayuda en la gestión y toma de decisiones para responsables a nivel técnico y financiero de su organización. 

Módulo Fotovoltaico

¿Estoy sacando el máximo provecho de mi instalación fotovoltaica?

cost|TEM permite relacionar en tiempo real a través de gráficos e informes los datos de producción y consumo de energía e información meteorológica, facilitando verificar el rendimiento y funcionamiento de la instalación según los parámetros con los que fue diseñada.

El módulo permite obtener toda la información histórica (en días, semanas, horas…) de múltiples variables de producción fotovoltaica y consumo energético, como pueden ser kWh, Euros, porcentaje de generación respecto al consumo, generación, radiación solar, coste equivalente de kWh generado según tarifa contratada, kWh/minutos de sol o kWh/m2, entre otros. Esta información puede mostrarse bien de forma agrupada, sobre el total de la planta, o bien de forma detallada sobre cada uno de los inversores.

Módulo Sostenibilidad

¿Sabe cuándo, cómo, dónde y por qué genera Huella de Carbono?

¿Sabe cómo reducir sus emisiones GEI?

La implantación de cost|TEM facilita a su organización alcanzar sus objetivos de sostenibilidad:

Módulo Control

¿Quiere actuar sobre su instalación en remoto?

El módulo de control SCADA de cost|TEM permite comunicarse con sistemas de control existentes (SCADAs, PLCs, BMSs…) para modificar consignas, horarios, escenarios… o directamente con actuadores realizando funciones de control desde la propia plataforma.

Se pueden crear conjuntos de acciones (escenarios) que se pueden activar de forma programada o manual para actuar sobre la instalación. Además, desde el cuadro de mandos el administrador puede programar alarmas que al activarse disparen un escenario.

Production Module

Do you know the cost of making a product reference?

Do you know how efficient is each shift, machine and production line?

The production module of the cost|TEM system allows you to create efficiency ratios for energy consumption and production, obtaining energy efficiency indicators by: unit manufactured, references, production lines, work shifts, and OEE statuses. In addition, it has reports and detailed data for monitoring and analysis, facilitating decision making.

cost|TEM alerts in real time on consumption deviations from set production targets, allowing monitoring, by day or work shift, of yield, unplanned downtime, production losses…

In addition, cost|TEM offers multiple analysis and management functionalities: baseline simulation, device correlation, technical indices, real-time data, alarms… supporting management and decision-making at a technical level and financial level.

Photovoltaic module

Am I getting the most out of my photovoltaic installation?

cost|TEM allows you to relate energy production and consumption data with weather information with the help charts and reports, making it easier to verify the performance and operation of the installation according to the parameters with which it was designed.

This module allows obtaining all the historical information (in days, weeks, hours…) of multiple variables of photovoltaic production and energy consumption, such as kWh, cost, generation-consumption ratio, generation, solar radiation, equivalent cost of kWh generated according to contracted rate, kWh/minutes of sunshine or kWh/m², among others. This information can be displayed either in a grouped way, on the total of the plant, or in detail on each of the inverters.

Sustainability Module

Do you know when, how, where and why you generate your Carbon Footprint?

Do you know how to lower your GHG emissions?

Implementing cost|TEM makes it easier for your organization to achieve its sustainability goals:

Control Module

Do you want to act on your installation remotely?

The cost|TEM SCADA control module allows communication with existing control systems (SCADAs, PLCs, BMSs…) to modify setpoints, schedules, scenarios… or directly with actuators performing control functions from the platform itself.

You can create sets of actions (scenarios) that can be activated on a scheduled or manual basis to act on the installation. In addition, the administrator can schedule alarms that run a scenario when triggered.