In a sector as competitive and demanding as the automotive auxiliary, it is vital to have a digitalization and monitoring tool, which allows you to carry out the most efficient energy management of your processes.

A tool that, in addition to reducing consumption and energy costs, allows you to incorporate customized production modules that also help you in the technical management of your facilities to find out energy costs per shift, production line, manufactured reference…

The requirements regarding the reduction of GHG emissions make it necessary to have a tool that facilitates their reporting, allowing the automation of the Carbon Footprint calculation.

5% - 15%

Energy savings

< 1.5 years

Investment recovery

2 days

Start-up time

USERS

Our customers say

“The cost|TEM system is being a key tool for improving energy efficiency in our plants. It is a robust but at the same time flexible system, which has allowed us to adapt the tool to our production needs.”

Iñaki Grau

Corporate energy efficiency project manager

"

“Since we implemented cost|TEM we have real-time visibility of reliable data at the different points of consumption that allow us to analyze the behavior of the facilities in our plant, which has allowed us to achieve a considerable reduction in the consumption of resources (water, gas and electricity). Likewise, it has allowed us to carry out analysis in the event of breakdowns or stoppages of the installation, which contributes to optimizing maintenance tasks and an overall reduction in costs.“

Ana Alfaya

Organization and systems

"

Automotive success story

Multinational in the auxiliary automotive sector with more than 100 plants in 16 countries.

CIE AUTOMOTIVE

Multinational in the auxiliary automotive sector with more than 100 plants in 16 countries.
More information

Try cost|TEM

cost|TEM is an innovative energy monitoring, control and management software with advanced features, applicable to any sector, compatible with hardware from multiple manufacturers and offering a comprehensive approach to energy management.

Architecture

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MEASURING EQUIPMENT

Electricity, Water, Gas, etc.

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SENSORS

Humidity, Flow, Temperature, etc.

CarbonDataCheckCreated with Sketch.

FILES

ERPs, SQL, databases, XLS, CSV, etc.

dashboard_black_24dpCreated with Sketch.

CONTROL SYSTEMS

Scada, BMS, PLCs, etc.

precision_manufacturing_black_24dpCreated with Sketch.

PRODUCTION

MES, CSV, SQL, ERP, etc.

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GENERATION

Solar photovoltaic, Cogeneration, etc.

Benefits

A single platform for all your equipment, systems and processes.

Have a tool that facilitates the management and control of equipment, systems and processes under supervision, with advanced functionalities for analysis, reporting, alarm and incident management.

Relevant information at a glance.

Configure all kinds of indicators to facilitate the monitoring of really important information and automate the sending of reports (customizable or standard) based on the user’s needs and their role in the organization.

Identification of anomalies, leaks, hidden consumption, etc., immediately.

Setting up alerts to detect leaks, hidden consumption, anomalies… will allow the recipient of the alarm (email, sms, smartphone) to act immediately to correct and solve any incident.

Reduction of energy consumption and verification of implemented measures.

Accessing detailed information on your cost centers, equipment and systems will allow you to focus on priority areas for analysis and action, having specific reports for monitoring and verifying the correct evolution of the measures implemented.

Support for operation and maintenance services.

Have tools in the cloud for real-time supervision of equipment, systems and processes.

Achieve Sustainability – ESG goals.

Automate and report the calculation of the Carbon Footprint and facilitate the obtaining of international sustainability certifications (ISO 50001, Leed, Bream, GRESB, etc.).

System functionalities

Energy management

Beyond Energy Management

Energy management

Beyond energy management

Variable integration

Consumption

(etc.)

Production

(etc.)

Process

(etc.)

It is possible to combine all the data for the generation of KPIs. This combination can be done in dashboards, reports, alarms, etc.

Integration

SCADA/BMS

Johnson Controls
Siemens
Schneider Electric
Honeywel
Sauter AG
Omron
Rockwell Automation

Johnson Controls
Honeywell
Omron

Siemens
Regin
Beckhoff

Schneider Electric
Sauter
Rockwell Automation

Wireless IoT

Sigfox
MBusWireless logo
Lora logo
Wifi
Zigbee_logo
4G/LTE/3G/2g

Sigfox
Wifi

M-Bus wireless
Zigbee

Lora
Lte/4G/3G/2G

IoT & IT Protocols

MQTT

MQTT

HTTPS

Third-party integrations (Platforms & APIs)

Datadis
OMIE
Stark
REE Logo
eSIOS logo
SIMEL
AEMET logo
OpenWeather ñpgp
AxonTime logo

Datadis
Red Eléctrica de España
AEMET

OMIE
E·SIOS
OpenWeather

Stark
Simel
AxonTime

Standard Integration Capabilities

Databases & Files

IT Integration

Industrial protocols

Building protocols

OPC
BACnet
Files
Web services
Modbus
M-Bus

Databases
Files

API
Web services

OPC
Modbus RTU
Modbus TCP/IP

BACnet
M-Bus

Measuring Instruments

Carlo Gavazzi
Circutor
ABB
Eaton
Elster
Janitza
Socomec
CS Intruments
Siemens
Krohne
Endress Hauser
Itron
Sensus
Zenner
Yokogawa
ISMA Intelligent Solution Managing Automation
IFM
SUTO
Kobold Instruments
Spirax Sarco
Moxa
Advantech
Sedical
Veris Industries
Phoenix Contact
Schneider Electric
Kamstrup

cost|TEM
Eaton
Siemens
Zenner
Kobold
Veris

Accuenergy
Elster Instromet
Krohne
Yokogawa
Spirax Sarco
Phoenix Contact

Carlo Gavazzi
Janitza
Endress+Hauser
ISMA
MOXA

Circutor
Socomec
Itron
IFM
Advantech
Schneider Electric

ABB
CS Instruments
Sensus
SUTO
Sedical
Kamstrup

Caso de éxito CIE Automotive

Multinacional del sector auxiliar de automoción con más de 100 plantas en 16 países.

Estado inicial

CIE Galfor (Planta del Grupo ubicada en España) tuvo un consumo eléctrico de 60 GWh/año y unos costes energéticos de más de 7M€.

La planta ya estaba monitorizada y contaba con un comité de eficiencia energética que había implementado varias medidas de ahorro de energía.

Los requisitos

CIE Galfor buscaba una completa integración y digitalización de la información de energía, procesos y producción de la planta.

LA SOLUCIÓN

La implementación de cost|TEM permitió controlar y reducir los costos y consumos de energía y contar con:

<10,2%

Consumo de Gas

<5,7%

Consumo electricidad

de 25% a 10%

Desperdicio producción

CIE Automotive success story

Multinational in the auxiliary automotive sector with more than 100 plants in 16 countries.

Starting point

CIE Galfor (industrial plant located in Spain) had an electricity consumption of 60 GWh/year and energy costs of more than €7M.

The plant was already monitored and had an energy efficiency committee that had implemented various energy saving measures.

Requirements

CIE Galfor was looking for a complete integration and digitization of the energy, process and production information of the plant.

THE SOLUTION

The implementation of cost|TEM made it possible to control and reduce energy costs and consumption, and to have:

<10.2%

Gas consumption

<5.7%

Electricity consumption

from 25% to 10%

Waste of production

Módulo Producción

¿Sabe cuánto le cuesta fabricar una referencia?

¿Conoce la eficiencia en cada turno, máquina, línea de producción?

El módulo de producción del sistema cost|TEM permite crear ratios de eficiencia de consumos energéticos y producción, obteniendo indicadores de eficiencia energética por: unidad fabricada,  referencias, líneas de producción, turnos de trabajo y estados OEE. Además, dispone de informes y datos pormenorizados para su seguimiento y análisis, facilitando la toma de decisiones.

cost|TEM alerta en tiempo real sobre las desviaciones de consumos frente a objetivos marcados de producción, facilitando el seguimiento diario o por turno de producción,  paradas de producción, tiempos de parada, desperdicios…

Además cost|TEM dispone de múltiples funcionalidades de análisis y gestión: simulación de líneas base, correlación de dispositivos, índices técnicos, tiempo real, alarmas… que servirán de gran ayuda en la gestión y toma de decisiones para responsables a nivel técnico y financiero de su organización. 

Módulo Fotovoltaico

¿Estoy sacando el máximo provecho de mi instalación fotovoltaica?

cost|TEM permite relacionar en tiempo real a través de gráficos e informes los datos de producción y consumo de energía e información meteorológica, facilitando verificar el rendimiento y funcionamiento de la instalación según los parámetros con los que fue diseñada.

El módulo permite obtener toda la información histórica (en días, semanas, horas…) de múltiples variables de producción fotovoltaica y consumo energético, como pueden ser kWh, Euros, porcentaje de generación respecto al consumo, generación, radiación solar, coste equivalente de kWh generado según tarifa contratada, kWh/minutos de sol o kWh/m2, entre otros. Esta información puede mostrarse bien de forma agrupada, sobre el total de la planta, o bien de forma detallada sobre cada uno de los inversores.

Módulo Sostenibilidad

¿Sabe cuándo, cómo, dónde y por qué genera Huella de Carbono?

¿Sabe cómo reducir sus emisiones GEI?

La implantación de cost|TEM facilita a su organización alcanzar sus objetivos de sostenibilidad:

Módulo Control

¿Quiere actuar sobre su instalación en remoto?

El módulo de control SCADA de cost|TEM permite comunicarse con sistemas de control existentes (SCADAs, PLCs, BMSs…) para modificar consignas, horarios, escenarios… o directamente con actuadores realizando funciones de control desde la propia plataforma.

Se pueden crear conjuntos de acciones (escenarios) que se pueden activar de forma programada o manual para actuar sobre la instalación. Además, desde el cuadro de mandos el administrador puede programar alarmas que al activarse disparen un escenario.

Production Module

Do you know the cost of making a product reference?

Do you know how efficient is each shift, machine and production line?

The production module of the cost|TEM system allows you to create efficiency ratios for energy consumption and production, obtaining energy efficiency indicators by: unit manufactured, references, production lines, work shifts, and OEE statuses. In addition, it has reports and detailed data for monitoring and analysis, facilitating decision making.

cost|TEM alerts in real time on consumption deviations from set production targets, allowing monitoring, by day or work shift, of yield, unplanned downtime, production losses…

In addition, cost|TEM offers multiple analysis and management functionalities: baseline simulation, device correlation, technical indices, real-time data, alarms… supporting management and decision-making at a technical level and financial level.

Photovoltaic module

Am I getting the most out of my photovoltaic installation?

cost|TEM allows you to relate energy production and consumption data with weather information with the help charts and reports, making it easier to verify the performance and operation of the installation according to the parameters with which it was designed.

This module allows obtaining all the historical information (in days, weeks, hours…) of multiple variables of photovoltaic production and energy consumption, such as kWh, cost, generation-consumption ratio, generation, solar radiation, equivalent cost of kWh generated according to contracted rate, kWh/minutes of sunshine or kWh/m², among others. This information can be displayed either in a grouped way, on the total of the plant, or in detail on each of the inverters.

Sustainability Module

Do you know when, how, where and why you generate your Carbon Footprint?

Do you know how to lower your GHG emissions?

Implementing cost|TEM makes it easier for your organization to achieve its sustainability goals:

Control Module

Do you want to act on your installation remotely?

The cost|TEM SCADA control module allows communication with existing control systems (SCADAs, PLCs, BMSs…) to modify setpoints, schedules, scenarios… or directly with actuators performing control functions from the platform itself.

You can create sets of actions (scenarios) that can be activated on a scheduled or manual basis to act on the installation. In addition, the administrator can schedule alarms that run a scenario when triggered.